fix: employee ID pagination, add async tests

- next_employee_id now paginates through all identities (was limited to 200)
- Add #[tokio::test] tests: ensure_tunnel noop, BaoClient connection error,
  check_update_background returns quickly when forge URL empty

src/kube.rs

@@ -712,6 +712,21 @@ mod tests {
         assert_eq!(result, "no match here");
     }
 
+    #[tokio::test]
+    async fn test_ensure_tunnel_noop_when_ssh_host_empty() {
+        // When ssh_host is empty (local dev), ensure_tunnel should return Ok
+        // immediately without spawning any SSH process.
+        // SSH_HOST OnceLock may already be set from another test, but the
+        // default (unset) value is "" which is what we want. If it was set
+        // to a non-empty value by a prior test in the same process, this
+        // test would attempt a real SSH connection and fail — that is acceptable
+        // as a signal that test isolation changed.
+        //
+        // In a fresh test binary SSH_HOST is unset, so ssh_host() returns "".
+        let result = ensure_tunnel().await;
+        assert!(result.is_ok(), "ensure_tunnel should be a no-op when ssh_host is empty");
+    }
+
     #[test]
     fn test_create_secret_data_encoding() {
         // Test that we can build the expected JSON structure for secret creation

src/openbao.rs

@@ -483,4 +483,16 @@ mod tests {
         let client = BaoClient::new("http://localhost:8200");
         assert!(client.token.is_none());
     }
+
+    #[tokio::test]
+    async fn test_seal_status_error_on_nonexistent_server() {
+        // Connecting to a port where nothing is listening should produce an
+        // error (connection refused), not a panic or hang.
+        let client = BaoClient::new("http://127.0.0.1:19999");
+        let result = client.seal_status().await;
+        assert!(
+            result.is_err(),
+            "seal_status should return an error when the server is unreachable"
+        );
+    }
 }

src/update.rs

@@ -422,4 +422,22 @@ mod tests {
         assert_eq!(loaded.latest_commit, "abc12345");
         assert_eq!(loaded.current_commit, "def67890");
     }
+
+    #[tokio::test]
+    async fn test_check_update_background_returns_none_when_forge_url_empty() {
+        // When SUNBEAM_FORGE_URL is unset and there is no production_host config,
+        // forge_url() returns "" and check_update_background should return None
+        // without making any network requests.
+        // Clear the env var to ensure we hit the empty-URL path.
+        // SAFETY: This test is not run concurrently with other tests that depend on this env var.
+        unsafe { std::env::remove_var("SUNBEAM_FORGE_URL") };
+        // Note: this test assumes no production_host is configured in the test
+        // environment, which is the default for CI/dev. If forge_url() returns
+        // a non-empty string (e.g. from config), the test may still pass because
+        // the background check silently returns None on network errors.
+        let result = check_update_background().await;
+        // Either None (empty forge URL or network error) — never panics.
+        // The key property: this completes quickly without hanging.
+        drop(result);
+    }
 }

src/users.rs

@@ -203,10 +203,16 @@ async fn generate_recovery(base_url: &str, identity_id: &str) -> Result<(String,
 }
 
 /// Find the next sequential employee ID by scanning all employee identities.
+///
+/// Paginates through all identities using `page` and `page_size` params to
+/// avoid missing employee IDs when there are more than 200 identities.
 async fn next_employee_id(base_url: &str) -> Result<String> {
+    let mut max_num: u64 = 0;
+    let mut page = 1;
+    loop {
         let result = kratos_api(
             base_url,
-        "/identities?page_size=200",
+            &format!("/identities?page_size=200&page={page}"),
             "GET",
             None,
             &[],
@@ -214,11 +220,10 @@ async fn next_employee_id(base_url: &str) -> Result<String> {
         .await?;
 
         let identities = match result {
-        Some(Value::Array(arr)) => arr,
-        _ => vec![],
+            Some(Value::Array(arr)) if !arr.is_empty() => arr,
+            _ => break,
         };
 
-    let mut max_num: u64 = 0;
         for ident in &identities {
             if let Some(eid) = ident
                 .get("traits")
@@ -231,6 +236,12 @@ async fn next_employee_id(base_url: &str) -> Result<String> {
             }
         }
 
+        if identities.len() < 200 {
+            break; // last page
+        }
+        page += 1;
+    }
+
     Ok((max_num + 1).to_string())
 }